Case Study 2: Automotive Pack

Design a more economical pack while meeting the following customer expectations:
  • Simplify assembly
  • Decrease amount of material without compromising strength
  • Reduce footprint of pack
  • Lower freight cost of pack
The Pro-Pak Industries design process yielded a pack that:
  • Reduced material by 16 sq. ft, decreasing per part cost by 94 cents
  • Offered a smaller footprint that increased number of parts per truck (108 fewer truckloads per year)
  • Simplified design, improving assembly time
  • Generated total annual savings of $223,404 (31% cost reduction)

We continually strive for further cost savings through periodic reexaminations of our customers’ packaging system.

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